ombesco rail - manufacturing-process

we cast the future

PRODUCTION FACILITY

MELTING AND MOULDING

  • Direct Electric Arc Furnace of 12 Ton and 5 Ton.
  • 60 Tons / Hour Articulated Continuous Mixer - with Matching Rollover, Tunnel Drying and Flood Coat facilities.
  • Flaskless No-Bake moulding line of cake size - 3 Meter x 2 Meter - Production capacity - 6 complete moulds per hour.
  • Automatic Sand Control.
  • Full Sand reclamation by Thermal & Attrition Process.

CORE MAKING

  • Two Core Shooters with shooting capacities of 160 kg and 70 kg single piece.

HEAT TREATMENT - 3 FURNACES

  • 15 Ton Normalising Double Bogie Furnace
  • 8 Ton Hardening & Quenching Grooved Hearth Furnace
  • 5 Ton Tempering Furnace
    1. All electrically operated with SCADA control
    2. Temperature not to exceed +/- 5° Celsius

SHOT BLASTING

  • 4 Impeller - 8 Hook, Hanger type Automated Shot Blast

MACHINING FACILITY

  • Radial Drills
  • Plano Miller
  • Lathe Machine